2016 Offroad Catalog

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756
EXHAUST
TIRES
TUBES
TIRE
ACCESSORIES
BIKE
ACCESSORIES
PITBIKE
GRAPHICS /SEAT
BODY
MIRRORS
CONTROLS
BARS /GRIPS
LEVERS
CABLES
INTAKE
FUELSYSTEMS
AIR FILTERS
OIL FILTERS
ELECTRICAL
SPARKPLUGS
BATTERIES
CHARGERS
ENGINE
PISTONS
SUSPENSION
DRIVE
CHAIN
SPROCKETS
BRAKES
CHEMICALS
GASCANS
TOOLS
LOCKS
RAMPS /STRAPS
TRAILERS
PROMOTIONAL
REFERENCE
INDEX
Continued on the next page
All kits come with pistons, rings and circlips.
Wrist Pin is included, except when noted.
Application
Bore x
Stroke mm
Disp.
(cc)
Bore Size
mm Sizes In. WPS# List
Repl. Ring
Set
Repl. Circlips
Wrist Pin
Top End
Bearing
SUZUKI 2 CYCLE
JR50 ‘78-06 41 x 37.8 49 41 STD 826PS $88.00 1614CD Circlips CW-12 B1000
41.5 0.020 826P2 88.00 1634CD Wrist pin S-563
42 0.040 826P4 88.00 1654CD
43 0.080 826P8 92.00 1693CD
RM60 ‘03 43 x 41.6 60 43 STD 648PS 98.00 1693CD Circlips CW-12 B1000
Electrofusion Bore 43.5 0.020 648P2 98.00 1713CD Wrist pin S-595
Cylinder sleeving or replating 44 0.040 648P4 98.00 1732CD
required for oversizes 45 0.080 648P8 108.00 1772CD
RM65 ‘03-05 44.5 x 41.6 64 44.5 STD 752PS 98.00 1752CD Circlips CW-12 B1043
Electrofusion Bore 46.5 0.080 752P8 108.00 1830CD Wrist pin S-595
Cylinder Sleeving or Replating Required for Oversizes
RM65 ‘03-05 44.5 x 41.6 64 44.5 STD 861PS $118.00 Circlips CW-12 B1043
Single Ring Wrist pin S-595
RM80 B,C,N,T,X ‘77-81; DS80 thru ‘00 49 x 42 79 49 STD 456PS $108.00 1929CD Circlips CW-12 B1000
49.5 0.020 456P2 108.00 1949CD Wrist pin S-538
50 0.040 456P4 108.00 1969CD
51 0.080 456P8 118.00 2008CD
RM80 D,E ‘83-85 49 x 44 82.97 49 STD 497PS 108.00 1929CD Circlips CW-14 B1012
49.5 0.020 1949CD Wrist pin S-288
50 0.040 497P4 $108.00 1969CD
50.5 0.060 497P6 118.00 1988CD
51 0.080 2008CD
RM80 G ‘86-87 47.5 x 46.8 82 47.5 STD 542PS $108.00 1869CS Circlips CW-14 B1012
48 0.020 1890CS Wrist pin S-288
49 0.060 542P6 $118.00 1929CS
49.5 0.080 542P8 118.00 1949CS
RM80 K,L ‘89-90 47.5 x 46.8 82 47.5 STD 579PS 108.00 1869CS Circlips CW-14 B1012
48 0.020 579P2 108.00 1890CS Wrist pin S-288
48.5 0.040 579P4 108.00 1909CS
49 0.060 1929CS
49.5 0.080 1949CS
RM80, ‘91-01 PRO-LITE 47.5 x 46.8 82 47.5 STD 645PS $108.00 1869CS Circlips CW-14 B1012
Power Valve must be modified for .030 and larger 47.75 0.010 1879CS Wrist pin S-517
48 0.020 645P2 $108.00 1890CS Wrist Pin
48.25 0.030 1900CS S-517
48.5 0.040 645P4 $108.00 1909CS
49 0.060 645P6 118.00 1929CS
49.5 0.080 645P8 118.00 1949CS
Application
Bore x
Stroke mm
Disp.
(cc)
Bore
Size mm Sizes In. WPS# List
Repl. Ring
Set
Repl. Circlips
Wrist Pin
Top End
Bearing
KTM 4 CYCLE (cont’d...)
450EXC-F ‘03-07; 450MXC,XC-W ‘03-07 89 x 72 450 89 STD 4941PS $210.00 8900ZC Circlips CW-20
11:1 Compression Wrist pin S-553
Cylinder boring/replating required for oversizes
450EXC-F ‘03-07; 450MXC,XC-W ‘03-07 89 x 72 450 89 STD 4942PS $236.00 8900ZC Circlips CW-20
12:1 Compression 91 0.080 9100ZC Wrist pin S-553
Cylinder boring/replating required for oversizes
450EXC-F ‘03-07; 450MXC,XC-W ‘03-07 89 x 72 450 89 STD 4959PS $236.00 8900ZC Circlips CW-20
13.5:1 Compression 91 0.080 9100ZC Wrist pin S-553
450EXC, XC-F, ‘12-16 95 x 63.4 449 95 STD 40091PS $210.00 9500ZV Circlips CW-19
11.8:1 Compression Wrist pin S-682
ArmorGlide skirt coated
500 EXC, XCW ‘12-16 95 x 72 510.4 95 STD 40064PS $210.00 9500ZV Circlips CW-19
11.8:1 Compression, ArmorGlide skirt coated Wrist pin S-682
500 EXC, XCW ‘12-16 95 x 72 510.4 95 STD 40131PS $236.00 9500ZV Circlips CW-19
12.5:1 Hi Compression, ArmorGlide skirt coated Wrist pin S-682
505SX-F,XC-F ‘07-08 100 x 60.8 478 100 STD 4947PS $210.00 10000ZV Circlips CW-20
4-Valve, 12.5:1 Compression Wrist pin S-675
505SX-F,XC-F ‘07-08 100 x 60.8 478 100 STD 4948PS $236.00 10000ZV Circlips CW-20
4-Valve Wrist pin S-675
13.5:1 Hi Compression
520SX, 525SX ‘00-02; 525SX, EXC ‘03-07 95 x 72 510 95 STD 4731PS $210.00 9500ZS Circlips CW-20
11:1 Compression 97 0.080 4731P8 210.00 9700ZS Wrist pin S-641
520EXC, 525EXC ‘00-02; 525SX, EXC ‘03-07 95 x 72 510 95 STD 4732PS 236.00 9500ZS Circlips CW-20
12.5:1 Compression 97 0.080 4732P8 236.00 9700ZS Wrist pin S-641
POLINI 2 CYCLE
Works 50 ‘99-11 40.2 x 39.3 49.88 40.2 STD 819PS $98.00 1574CD Circlips CW-12
Wrist pin S-634
PISTONS