2016 Offroad Catalog

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x X X X X
754
EXHAUST
TIRES
TUBES
TIRE
ACCESSORIES
BIKE
ACCESSORIES
PITBIKE
GRAPHICS /SEAT
BODY
MIRRORS
CONTROLS
BARS /GRIPS
LEVERS
CABLES
INTAKE
FUELSYSTEMS
AIR FILTERS
OIL FILTERS
ELECTRICAL
SPARKPLUGS
BATTERIES
CHARGERS
ENGINE
PISTONS
SUSPENSION
DRIVE
CHAIN
SPROCKETS
BRAKES
CHEMICALS
GASCANS
TOOLS
LOCKS
RAMPS /STRAPS
TRAILERS
PROMOTIONAL
REFERENCE
INDEX
Continued on the next page
All kits come with pistons, rings and circlips.
Wrist Pin is included, except when noted.
Application
Bore x
Stroke mm
Disp.
(cc)
Bore
Size mm Sizes In. WPS# List
Repl. Ring
Set
Repl. Circlips
Wrist Pin
Top End
Bearing
KTM / PENTON 2 CYCLE
KTM, LEM, Cobra, Action, 50cc 39 x 41.7 49.8 39 STD 698PS $88.00 1535CDM Circlips CW-12 B1041
Reed, Chrome bore, Cylinder sleeving required for oversizes 41 0.080 1614CD Wrist pin S-563
KTM 50SX LC, ‘01-08 39.5 x 40 39.5 STD 803PS $88.00 1555CS Circlips CW-12 B1041
50 Mini Adventure, ‘02-08 41.5 0.080 803P8 92.00 1634CS Wrist pin S-563
PRO-LITE
50SX, ‘09-16 39.5 x 40 39.5 STD 874PS $88.00 1555CS Circlips CW-12
Nikasil Bore, Cylinder sleeving required for oversizes Wrist pin S-563
65SX ‘99-08 PRO-LITE 45 x 40 63.8 STD 746PS $98.00 1772CS Circlips CW-12 B1042
Nikasil bore, Cylinder sleeving required for oversizes 0.080 746P8 108.00 1850CS Wrist pin S-595
65SX/XC ‘09-16 45 x 40.8 64.9 45 STD 864PS 98.00 1772CS Circlips CW-12
70.8 47 0.080 864P8 108.00 1850CS Wrist pin S-595
85SX/XC ‘03-16; 105SX ‘04-11 47 x 48.95 84.9 47 STD 855PS 98.00 1850CS Circlips CW-14 B1012
52 0.200 855P8 138.00 2047CS Wrist pin S-517
125SX, ‘98-00 54.25 x 54 125 54.25 STD 740PS 128.00 2136CS Circlips CW-15 B1013
Wrist pin S-467
125SX, ‘01-16, 125EXC ‘09-16 54 x 54.5 124 54 STD 786PS $118.00 2126CS Circlips CW-15 B1013
PRO-LITE (single ring) 56 0.080 786P8 142.00 2205CS Wrist pin S-467
125SX, ‘07-16; 125EXC ‘09-16 54 x 54.5 124 54 STD 868PS 152.00 2126CD Circlips CW-15 B1013
GP Series Racers Choice (double ring) Wrist pin S-632
Electra coated, ArmorGlide Skirt coated
144SX ‘08; 150SX ‘09-15 56 x 58.5 56 STD 869PS $152.00 2205CS Circlips CW-15 B1013
Skirt Coated Wrist pin S-632
200EXC, MXC, XC, XCW ‘98-16 64 x 60 193 64 STD 770PS $142.00 2520CD Circlips CW-16 B1082
64.5 0.020 2539CD Wrist pin S-486
65 0.040 2559CD
66 0.080 770P8 $152.00 2598CD
200SX, ‘03-05 64 x 60 193 64 STD 825PS 142.00 2520CS Circlips CW-16 B1082
PRO-LITE Wrist pin S-486
250SX/EXC, ‘90-94 67.5 x 69.5 249.6 67.5 STD 601PS $162.00 2658CD Circlips CW-18 B1037
PRO-LITE Nikasil Bore, 68 0.020 601P2 162.00 2677CD Wrist pin S-459
Cylinder sleeving required for oversizes 68.5 2697CD
250SX,/EXC/MXC ‘96-99 67.5 x 69.5 249.6 67.5 STD 694PS $162.00 2658CD Circlips CW-18 B1037
PRO-LITE Nikasil Bore, 68 0.020 2677CD Wrist pin S-459
Cylinder sleeving required for oversizes 68.5 0.040 2697CD
250SX, ‘00-02 PRO-LITE 66.4 x 72 249 66.4 STD 774PS $152.00 2614CS Circlips CW-18 B1037
Single Ring Wrist pin S-508
250EXC/MXC, ‘00-05 66.4 x 73 249 66.4 STD 857PS $152.00 2614CD Circlips CW-18 B1037
Wrist pin S-508
250SX, ‘03-16,250XC, XC-W, EXC ‘07-16 66.4 x 72 249 66.4 STD 824PS $152.00 2614CS Circlips CW-18 B1037
Single Ring, PRO-LITE Wrist pin S-508
250SX ‘05-16 ; 250XC,XC-W,EXC ‘07-16 66.4 x 72 249 66.4 STD 856PS $152.00 2614CD Circlips CW-18 B1037
Double Ring Wrist pin S-508
250 Freeride ‘14-16 66.4 x 72 249 66.4 STD 856PS $152.00 2614CD Circlips CW-18 B1037
Double Ring Wrist pin S-508
Application
Bore x
Stroke mm
Disp.
(cc)
Bore
Size mm Sizes In. WPS# List
Repl. Ring
Set
Repl. Circlips
Wrist Pin
Top End
Bearing
KAWASAKI 4 CYCLE (cont’d ...)
KX450F ‘09-12 96 x 62.1 449 96 STD RC885PS $282.00 9600ZVA Circlips CW-19
RACERS CHOICE Wrist pin S-682C
13.7:1 High Compression
Boxed Forging; DLC Coated piston pin
Titanium Nitride Rings; ArmorGlide skirt coated
KX450F ‘13-14 96 x 62.1 449 96 STD 40082PS $196.00 9600ZV Circlips CW-19
12.5:1 Compression, Skirt coated Wrist pin S-682
KX450F ‘13-14 96 x 62.1 449 96 STD 40096PS $222.00 9600ZV Circlips CW-19
13.0:1 Hi Compression, Skirt coated Wrist pin S-682
KX450F ‘15 96 x 62.1 449 96 STD 40125PS $196.00 9600ZV Circlips CW-19
12.8:1 Compression, Skirt coated Wrist pin S-682
KX450F ‘15 96 x 62.1 449 96 STD 40136PS $222.00 9600ZV Circlips CW-19
13.5:1 Compression, Skirt coated Wrist pin S-682
KX450F ‘16 96 x 62.1 449 96 STD 40082PS $196.00 9600ZV Circlips CW-19
12.5:1 Compression, Skirt coated Wrist pin S-682
KX450F ‘16 96 x 62.1 449 96 STD 40096PS $222.00 9600ZV Circlips CW-19
13.0:1 Hi Compression, Skirt coated Wrist pin S-682
KLX650C ‘93-95 100 x 82 650 100 STD 40133PS $196.00 3937XS Circlips W-6045
KLX650R ‘96-01 100.5 0.020 40133P2 196.00 10050XS Wrist pin S-627
9.5:1 Compression 101 0.040 40133P4 196.00 10100XS
PISTONS